Quality Control in Spinning Mill

What is Quality in yarn?
• Ask For specifications
• Ask End use of the yarn
• Ask Ultimate use of the products made of yarn
• Understand Implied needs of the customer/Consumer 

Types of Quality
• Right quality
• Optimum quality
• Excess quality
• Costly quality
• Economical quality
• Competitive quality
• Consistent quality


Quality Contributors(Visible)
• Raw material
• Machinery
• People
• Working conditions
• House keeping
• Process
• Management

Quality contributors(Invisible)
• Systems
• Responsibilities
• Training
• Knowledge
• Updates
• Follow up


Quality contributors  (Carriers/factored items)
• Sliver cans, Its castors, Its springs
• Spools
• Roving bobbins
• Ring tubes
• Paper cones
• Packing materials
• Material handling equipments.
• Material keeping shelves, Crates
• Yarn carrying trucks, Containers

Critical Activities to ensure Quality
• Audit Maintenance schedules adherence
• Audit Machine Condition
• Audit People Update yourself
• Read Textile Magazines regularly
• Join Textile Technicians WhatsApp groups
• Attend seminars
• Visit markets regularly
• Try to learn more about spinning technologies
• Always have updated awareness about entire textile value chain Advantages of Quality
• Product saleability
• Profit
• Brand Image
• Productivity
• Right Performance in next process
•  Survival of the organisation


Attributes of Quality Control Team
• Interest to learn
• Quality awareness
• Good Memory
• Always tell Truth
• Loyalty towards work
• Believe that “Quality is God”
• Integrity
• Dare
• Patience
• Follow up
• Possessiveness about quality

Bad attributes of Quality Control Team
• Laziness
• Unclean
• Carelessness
• Selfishness
• Ego
• Telling Lies
• Cheating in work

Bad Qualities of Quality Control Team
• Fear
• Wasting time
• No interest in work

"QUALITY IS  A RESULT OF TEAM WORK"

Credit Goes to:
R.Srinivasa Rao
Technical Director